Collar stays (also known as collar inserts, collar bones, or collar supports) are small, flat strips inserted into specially made pockets on the underside of a shirt’s collar. Their main purpose is to keep collars stiff, prevent curling, and maintain a crisp, structured look.

Below is a comprehensive overview of how collar stays are made and their distinctive features.

Material Preparation

Base Materials

Collar stays can be made from various materials depending on the desired function, shirt type, and price point:

Plastic – Lightweight, cost-effective, and durable; widely used in everyday shirts.

Metal (e.g., stainless steel, brass, aluminum) – Strong, resilient, and provides excellent collar shaping.

Fiberboard – Eco-friendly and flexible; commonly used in premium or designer shirts.

Protective Coatings

Some collar stays, especially metal or plastic ones, may include additional coatings such as:

Soft rubber layers or smooth edge coatings – To prevent sharp edges from damaging the fabric or irritating the skin.

Cutting and Shaping

Once the base material is selected, it is cut into thin, elongated strips shaped to match standard collar pockets. Common shapes include:

Rounded or pointed tips

Straight or curved edges

Advanced machines ensure high precision and uniform sizing for mass production.

Edge Treatment

To avoid snagging or tearing the shirt fabric:

Plastic and metal edges are polished or sanded smooth.

In some cases, edges are coated with soft protective layers.

Coating or Wrapping Process

Some collar stays undergo further finishing:

Spray coating or lamination improves aesthetics and safety.

Soft-touch coatings enhance user comfort and reduce friction during wear.

Quality Inspection

Before packaging, each batch is inspected for:

Correct dimensions

Smooth, burr-free edges

Even surface coating

Shape accuracy

Only defect-free stays proceed to packaging.

Packaging

Collar stays are typically sold in pairs, as shirts usually require one for each collar flap. Packaging may vary:

Basic plastic bags or pouches

Premium presentation boxes for higher-end metal or customized stays

Key Features of Collar Stays

1. Maintain Collar Shape

Collar stays keep the collar firm, preventing it from flopping, curling, or losing shape throughout the day.

2. High Durability

Plastic and metal stays are resistant to wear and breakage, offering extended lifespan even with frequent use.

3. Lightweight and Comfortable

These inserts are extremely light and add no noticeable weight to your shirt, ensuring all-day comfort.

4. Easy Maintenance

Most collar stays can be washed along with the shirt. However, metal stays should be removed prior to laundering to prevent rust or damage.

5. Invisible Design

Tucked inside the collar, collar stays are completely hidden from view and do not affect the shirt's external appearance.

6. Versatile Material Options

Whether you prefer affordability, luxury, or sustainability, there's a material choice for every need.

Applications of Collar Stays

Usage Tips & Precautions

Insert Properly: Slide collar stays into the collar pocket with both ends aligned symmetrically.

Remove Before Washing: Especially for metal stays—always remove them before laundering to avoid rusting or accidental damage.

Avoid Over-bending: Do not try to reshape or bend the stays too forcefully, especially metal ones, as this may cause breakage.

Conclusion

Collar stays are an essential accessory for anyone aiming to elevate their shirt game. Whether you wear formal attire daily or simply want a polished look for special occasions, using quality collar stays ensures your collar always stands tall, clean, and confident.

Their durability, hidden support, and range of material choices make them a smart, low-maintenance investment in your wardrobe.

E-mail :

zack@dgvariedlife.com

Phone/Wechat：

+86-13825753976

Add.：

Room 301, Building 1, No. 1 Hehe Street, Juzhou, Shijie Town, Dongguan City, Guangdong Province, China